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ASIANOPS

Case studies

From supplier audits to manufacturing transitions: proven results across Asia.

Our audit expertise is backed by hands-on manufacturing experience. Through BOMQuote.com, we've designed and manufactured 100+ custom products and supported 30+ companies with supplier quality, manufacturing transitions, and strategic sourcing programs, giving us insider knowledge of supplier operations, quality systems, and manufacturing challenges.

A gloved inspector measuring a medical device component beside a tablet checklist
AsianOPS On-site expertise / Asia
Products designed & manufactured
100+
Companies supported
30+
Sectors
Medical devices, electronics, industrial, aerospace

Featured audit case study

IRRAS AB: a multi-year Class III supplier audit program

Class III medical device San Diego, CA

IRRAS AB

Intracranial drainage system manufacturer

Multi-year supplier audit program ensuring compliance for critical molding and component suppliers in China.

The challenge

IRRAS AB manufactures an intracranial drainage system, a Class III medical device requiring the highest level of regulatory compliance. With critical suppliers located in China, IRRAS needed:

  • Annual on-site audits of China-based suppliers
  • Verification of ISO 13485 and FDA quality system compliance
  • Assessment of two critical suppliers:
    • A molding and tooling shop performing integration assembly for sub-modules
    • A button pad manufacturer producing custom medical device interface components
  • Comprehensive functional area coverage (engineering, quality systems, warehouse operations)
  • Detailed reporting for regulatory compliance documentation

Our solution

AsianOPS deployed cross-functional quality system experts to conduct comprehensive annual audits of both critical suppliers:

  • Engineering & quality review: verified molding processes, tooling controls, assembly procedures, and product quality specifications.
  • Quality systems audit: assessed document controls, change management, CAPA systems, and regulatory compliance programs.
  • Operations & warehouse: evaluated inventory controls, lot traceability, material handling, and shipping and receiving procedures.
  • Detailed reporting: comprehensive audit reports with findings, risk assessments, and corrective action recommendations.
  • Annual program: established a recurring audit schedule to maintain ongoing supplier compliance.

Results

Years of successful compliance

Multi-year audit program for China supplier quality systems ensuring regulatory compliance for a Class III medical device.

Local client, Asia expertise

Leveraged our Shenzhen office for on-the-ground access while maintaining close coordination with the San Diego-based client.

Visit the IRRAS website

Additional project experience

Manufacturing, engineering, and sourcing programs across diverse industries

Class II medical device

TRIA Beauty

Manufacturing transition

Challenge
Outsource manufacturing to China for a handheld laser medical device.
Solution
Managed a team of global directors through EVT, DVT, and PVT to mass production ramp readiness.
Result
Successful CM transition from Pleasanton to Shenzhen; mass production launched.
Building products

Fluidmaster

Engineering & NPI

Project
2-year joint development with Fluidmaster and Roca.
Scope
Led NPI in China for an electromechanical toilet; prototyped a low-voltage BLDC-driven blower system.
Result
2-year program completed; electromechanical product developed and launched.
Cybersecurity solutions

Trend Micro

Strategic sourcing

Project
Picture and video management set-top box.
Scope
RFQ management to select an ODM partner, negotiated pricing and NREs, advised on key terms and the MSA.
Result
ODM partner selected and qualified; production launched with favorable terms.
Aerospace electronics

Flight Display Systems

Technical sourcing

Challenge
Strategic sourcing for a Blu-ray PCBA using an end-of-life Broadcom SoC.
Scope
Led prototyping for CNC parts and delivered precision aerospace components.
Result
EOL component sourced, prototypes delivered, precision CNC parts qualified.
Kickstarter-funded kitchen tech

Nomiku

Partner selection

Project
Sous vide immersion circulator ODM partner selection.
Scope
Advised the CEO on terms and the MSA; led strategic sourcing for an accelerated project ramp.
Result
ODM partner selected with favorable terms; accelerated project timeline achieved.
GoPro accessories

Gopole

Contract manufacturing

Manufacturing
40+ injection molded parts, production tools, and retail packaging.
Products
Bobber, Grenade, Reach, EVO, Timer, ARM, Tripod, Tray, Adapters.
Result
Top-selling GoPro accessories brand; 1M+ units shipped to Walmart, Best Buy, and Target.

Trusted by leading brands

From medical device manufacturers to hardware startups, we've supported quality programs and manufacturing operations across medical devices, consumer electronics, building products, and regulated industries.

  • Zuvo Water
  • D2M Inc
  • Focus PDM
  • BOM Quote MFG
  • Fluidmaster
  • Flight Display Systems
  • Tria Beauty
  • Trend Micro
  • Gopole
  • Daily Mail
  • Vape World
  • Firefly
  • Drummax
  • BioSensics
  • American Vapor
  • Nomiku

Ready to start your project?

Whether you need supplier audits or end-to-end manufacturing support.