Mechanical & enclosure design
Product architecture, CAD, enclosure packaging, materials, tolerance considerations, and design for assembly. We work through the interfaces between molded parts, metalwork, electronics, and the user.
From product concept to production
Mechanical design, electronics, firmware, and the work that connects them. AsianOPS helps hardware teams develop, refine, and bring products into production with engineers and manufacturing resources on the ground in Asia.
Inside the product AsianOPS-led development
Compact cooling-system development
Custom electronics, firmware, battery integration, and enclosure design.
Engineering scope
A team that works across the whole product
Engage us for a defined technical problem, a development phase, or a program from concept through manufacturing release.
Electronics & firmware
Custom control electronics, embedded firmware, sensors, power management, batteries, and charging systems. Electrical and mechanical decisions are coordinated as one product.
Prototypes, tooling & fixtures
Proof-of-concept builds, functional prototypes, tooling development, and assembly or test fixtures. We work directly with suppliers to resolve manufacturability issues before production.
Validation & production readiness
Engineering and design validation, reliability and functional testing, pilot builds, and manufacturing release. We coordinate agency and safety testing as the product and target markets require.
Selected engineering work
Projects led by the AsianOPS team
Examples of our team's work across product development, technical integration, and manufacturing improvement.
System architecture / proof of concept
Solar charging table
AsianOPS led proof-of-concept design and build work combining custom solar panels, a shade-tolerant array, MPPT charging, battery storage, and four USB charging ports in an outdoor table.
Solar, power electronics, battery, and mechanical integration.
Mechanical / electronics / firmware
Compact wearable cooling system
Our team developed a miniaturized rechargeable cap-mounted cooling system with a custom PCB, firmware, USB-C charging, and an integrated battery. The design reduced the illustrated device dimension from 82.1 mm to 67.5 mm.
Product miniaturization with coordinated mechanical and electronic design.
DFM / tooling / production
Sensory toy redesign
AsianOPS led a product and injection-tooling redesign to improve quality, reliability, and manufacturability. The program included ten injection molds and manufacturing across eight product SKUs.
Design improvement carried through tooling and repeatable production.
How we work
A practical path from brief to build
We agree the scope, milestones, responsibilities, and deliverables around your product's current stage.
- Step 1
Define the brief
Clarify user needs, specifications, interfaces, target cost, and the development work already completed.
- Step 2
Develop & prototype
Resolve the architecture, develop the design, and build prototypes to test the important assumptions.
- Step 3
Validate & refine
Evaluate function, reliability, and manufacturability. Close issues with engineering and supplier teams.
- Step 4
Prepare for production
Coordinate tooling, fixtures, pilot builds, quality requirements, and the handoff to manufacturing.
Deliverables matched to the engagement
- Requirements, design reviews, and engineering action tracking
- Mechanical designs, electronics, firmware, and BOM work within the agreed scope
- Prototype and validation findings with the next design actions
- Tooling, test, pilot-build, and manufacturing-release coordination
Bring us the problem you're working through
A new product brief, a prototype that needs refinement, a difficult assembly, or an existing design that needs to scale. Tell us what is ready, what is uncertain, and the milestone you need to reach.
Start an engineering conversation
AsianOPS + BOMQuote
Engineering leadership. Manufacturing depth.
AsianOPS Shenzhen is our consulting company, leading engineering, sourcing, supplier quality, and program management. BOM Quote Shenzhen is our manufacturing company, providing the factory operations that support those programs. All BOMQuote projects are supported and led by the AsianOPS team.
Manufacturing work is delivered through BOM Quote Shenzhen and qualified suppliers: prototyping, tooling, PCB assembly, electromechanical integration, functional testing, pilot builds, and final packout. AsianOPS can also lead engineering and supplier programs with your existing manufacturers.
Explore BOMQuote’s design & manufacturing capabilitiesNeed the right suppliers for the design?
Connect engineering decisions with component sourcing, supplier qualification, and production planning.
Technical sourcing & supplier developmentDeveloping a medical device?
Explore our dedicated work on design authority, quality records, design transfer, and outsourced manufacturing readiness.
Medical device design transferLet's work through your next engineering challenge
Tell us about the product, its development stage, and the support your team needs.