CASE STUDIES

Real-world supplier audit success stories

Our audit expertise is backed by hands-on manufacturing experience. Through BOMQuote.com, we've designed and manufactured 100+ custom products—giving us insider knowledge of supplier operations, quality systems, and manufacturing challenges.

FEATURED AUDIT CASE STUDY

IRRAS AB - Intracranial Drainage System Manufacturer

San Diego, CA | Class III Medical Device

Multi-year supplier audit program ensuring compliance for critical molding and component suppliers in China.

THE CHALLENGE

IRRAS AB manufactures an intracranial drainage system, a Class III medical device requiring the highest level of regulatory compliance. With critical suppliers located in China, IRRAS needed:

  • Annual on-site audits of China-based suppliers
  • Verification of ISO 13485 and FDA QSR compliance
  • Assessment of two critical suppliers:
    • Molding/tooling shop performing integration assembly for sub-modules
    • Button pad manufacturer producing custom medical device interface components
  • Comprehensive functional area coverage (engineering, quality systems, warehouse operations)
  • Detailed reporting for regulatory compliance documentation

OUR SOLUTION

AsianOPS deployed cross-functional quality system experts to conduct comprehensive annual audits of both critical suppliers:

  • Engineering & Quality Review: Verified molding processes, tooling controls, assembly procedures, and product quality specifications
  • Quality Systems Audit: Assessed document controls, change management, CAPA systems, and regulatory compliance programs
  • Operations & Warehouse: Evaluated inventory controls, lot traceability, material handling, and shipping/receiving procedures
  • Detailed Reporting: Comprehensive audit reports with findings, risk assessments, and corrective action recommendations
  • Annual Program: Established recurring audit schedule to maintain ongoing supplier compliance

RESULTS

Years of Successful Compliance

Multi-year audit program for China supplier quality systems ensuring regulatory compliance for Class III medical device.

Local Client, Asia Expertise

Leveraged our Shenzhen office for on-the-ground access while maintaining close coordination with San Diego-based client.

Visit IRRAS Website

ADDITIONAL PROJECT EXPERIENCE

Supplier management and quality programs across diverse industries

TRIA BEAUTY

Class II Medical Device

Challenge: Outsource manufacturing to China for handheld laser medical device

Solution: Managed team of global directors through EVT, DVT, PVT to mass production ramp readiness

FLUIDMASTER

Building Products - SoCal Based

Project: 2-year joint development with Fluidmaster & Roca

Scope: Led NPI in China for electromechanical toilet, prototyped low voltage BLDC driven blower system

TREND MICRO

Cybersecurity Solutions

Project: Picture and video management set-top box

Scope: RFQ management to select ODM partner, negotiated pricing and NRE's, advised on key terms & MSA

FLIGHT DISPLAY SYSTEMS

Aerospace Electronics

Challenge: Strategic sourcing for blue-ray PCBA using end-of-life Broadcom SOC

Scope: Led prototyping for CNC parts, delivered precision aerospace components

NOMIKU

Kickstarter-Funded Kitchen Tech

Project: Sous vide immersion circulator ODM partner selection

Results: Advised CEO on terms & MSA, led strategic sourcing for accelerated project ramp

GOPOLE

GoPro Accessories

Manufacturing: 40+ injection molded parts, production tools, retail packaging

Products: Bobber, Grenade, Reach, EVO, Timer, ARM, Tripod, Tray, Adapters

TRUSTED BY LEADING BRANDS

Partner companies across medical devices, consumer electronics, building products, and regulated industries

From medical device manufacturers to hardware startups, we've supported quality programs and manufacturing operations for diverse clients.

Zuvo Water
D2M Inc
Focus PDM
BOM Quote MFG
Fluidmaster
Flight Display Systems
Tria Beauty
Trend Micro
Gopole
Daily Mail
Vape World
Firefly
Drummax
Biosensics
American Vapor
Nomiku

Plus confidential clients across aerospace, consumer electronics, and building products

READY TO START YOUR PROJECT?

Whether you need supplier audits or end-to-end manufacturing support